A CNC router, also referred to as CNC Milling machine is actually a computerized Numerical Controlled machine that enables you to cut various materials employing a 3D cutting CAD/CAM software. The CAD/CAM converts your design into a tool path so that your machine can make 3D shapes. It can cut various material, including wood, foam, plastics and metals. When talking concerning the axis of the router we refer to the movement of the 4 Axis CNC With Dsp Control that it rotates. When conversing concerning the axis we refer to a fixed imaginary line for the measurement of the coordinates by which the router will cut.
It may rotate X, Y, and Z which means that the equipment can move right to left horizontally (X-axis), front to back horizontally (Y-axis) and vertically all around (Z-axis), in addition to around itself. The working tool also have an X-Y-Z axis motion. Adding rotation movements in other directions on top of that and you have a 4 or perhaps a 5-axis machine or even more.
In simple terms, a 3-axis router involves moving the cutting tool along 3 different axis, making it suitable for parts and prototypes that are not too deep. A 4-axis router adds another rotary axis movement called “A axis”, as well as a 5-axis CNC router involves movement in the cutting tool along 5 different axis simultaneously (2 additional axis).
There is a conception more and more complex cuts can only be made with the 5 or maybe more axis machine, but is it a misconception or otherwise? We will be able to perform nearly every cut using a 3-axis router, even more complex shapes. However, the 5-axis has the capacity to machine on all five sides of any piece simultaneously, thus plays a role in the flexibility and capabilities in the machine operator, shortening machining time. For instance, seeking to machine a game title dice, if utilizing a 3-axis router, the machine are only able to cut one side of the dice in just one operation. The operator will then have to turn the dice to machine one other sides, performing a new set-up, sometimes needing to alter the tool bit. Employing a 5-axis, the device can cut all 5 sides of the dice simultaneously, having to turn the dice just one single more hours for your 6th face.
Having the additional 2 axis as well as a larger x-axis on the 5-axis CNC router allows to shorten the project time as well as so that you can handle larger parts, but simultaneously, using a longer x-axis can lead to less stability and accuracy and demands the entire attention from the operator. So, on one side we now have machines which will create certain more complicated shapes faster, thus is much more efficient, but concurrently, those are less affordable and a lot more complicated machines to operate and keep.
So, the amount of axis of the CNC router machine should we need? The preference depends on the particular manufacturing application needed and the end result required. Here are some instances where the 5-axis router may be used over a 3 or 4-axis:
You possess an unusual out of the norm shaped piece to help make. Should you are in need of greater cutting speed (A 5-axis it is possible to perform cut in one single set-up as opposed to having to stopping and starting the tool many times with a 3-axis, turning the design to machine it on every side)
If you wish to save on working area (One 5-axis machine can replace several 3-axis machines running at the same time). Occasionally where possessing a 5-axis CNC router is not really enough and rather, you would probably need a 3-D printer or both. Sometimes, a 3-D printer is a lot easier to make use of and contains less limitations when making a shape, nevertheless it is less precise than a router and is limited using the material it may use, mostly limited to thermoplastics and resin.
The end result is that you will get similar quality results with both 3-axis and 5-axis routers, however, if speed is of the major essence, you might like to consider the 5-axis. Keep in mind the most recent requires more difficult operation, leads to more damage, and it is more expensive.
If you have a 3D model you intend to design in fact it is either too large or too thick to get machined because of height or cutter length restrictions or the foam material not thick enough, the form may be sliced into sections. Each slice will be machined separately utilizing the router and so the pieces could be glued together. The machined parts are able to be sanded and coated with protective hard shell and painted, that will also take care of eliminating any visible grooves because of the gluing. Routers could also be used to generate molds that may later be poured with concrete or polyurethane as well as other casting materials.
CNC routers range from several inches of working area all the way approximately 50 feet in length. Every router utilizes a spindle – this is the motor that is certainly doing the specific cutting. Router’s spindles range between 1HP (horse power) to 20HP and above, and they also can hold end mills (the driller) from 1/16″ all the way to 2″ and above. Different materials require different end mills and various cutting speeds. The denser the content the slower the cutting speed.
If you want to create a foam shape design which is large or even full scale you can use a small model, scan it using a 3D scanner then transport it in to the CNC router for machining, using a specialty cutting phksdb that generates the part file. Using the scanner enables you to convert any regular model to a live-size design. Any model could be scanned – a face, a sculpture, a car toy, train, boat, plain and what you need larger. There is no need to visualize and imagine just how the 3D model will look like – the scanner will it for you.
The organization is really a manufacturer and distributor of CNC hot wire foam cutters, laser cutters and CNC routers. The machines cut various types of foam including EPS, XPS, EPP, RenShapes, urethane, tooling foam, EVA, polyurethane, MDF, in addition to acrylics, plastics, wood and lightweight metals. Through its subsidiary company, WeCutFoam the organization is also providing foam cutting, machining and prototyping services creating signs, logo, dimensional letters, props, exhibits, displays, prototypes and more.
Jinan Quick CNC Router Co., Ltd. was founded in 2006, “Quick-Fulltek” is our subsidiary brand which was built in 2012. We have been producing and exporting CNC machines since 2006.Our company locates in Lingang economic develepment zone in Gaoxin district in Jinan, factory floor space is more than 15,000 square meters. We have more than 300 workers including 25 professional designers, 35 experienced after sale service engineers and 20 sales persons.
JINAN QUICK-FULLTEK CNC MACHINERY CO., LTD.
Address:No. 3600, West Airport Road,Gaoxin District, Jinan, China.
TEl : +86-531-85719477e
Mbl : +86-15628788693